AIRJET BURNER MODERNIZATION

Upgrade Legacy Designs with Premium Wear-Resistant Materials for Maximum Uptime, Thermal Integrity, and Maintenance Savings

SAS Airjet Buner Modernization

Transform your old ceramic-lined or stainless-steel burner barrels into long-life, low-maintenance performers with SAS Global’s modernized Airjet Burner Barrel Assemblies. Backed by over 70 years of wear-resistant engineering expertise and trusted by the power generation industry, SAS upgrades are designed to eliminate chronic failure points, reduce downtime, and improve combustion reliability.


Our enhanced design features superior metallurgy and proprietary SureAlloy® materials, offering dramatically improved wear life and thermal resilience in demanding operating environments.

Engineered for Thermal Stability and Lasting Performance:

  • No Tip Warping or Distortion: The front nozzle sections of both barrels are fabricated from Spuncast HN Stainless Steel, ensuring they maintain shape under extreme heat and resist warping during high-load thermal cycling
  • No Tile Debonding or Delamination: Our SA6000® inlet deflector cone eliminates failures common to ceramic-lined designs—no risk of tiles cracking, falling off, or causing downstream damage
  • Thermal Shock Resilient: Built with superior overlay and alloy materials to withstand repeated cold starts, cycling, and extended high-temp exposure

What You Get with an SAS Modernization:

  • Extended Service Life – Reduced failure risk with advanced carbide overlays and heat-resistant alloys
  • Lower Maintenance Costs – Less frequent changeouts, fewer outages, and simplified serviceability
  • Superior Material Integrity – Eliminates cracking and delamination common in ceramic linings
  • Improved Burner Performance – Uniform combustion, consistent airflow, and reduced slag buildup

Built for Power Plants That Demand More:

SAS’s Airjet Burner modernization program is field-proven to outperform OEM designs in coal, biomass, and multi-fuel applications. Customers report longer operational intervals, improved heat profiles, and reduced unplanned maintenance events.


Why SAS?

  • No warping or thermal distortion
  • Eliminates failure-prone ceramic linings
  • Consistent combustion performance
  • Lower lifecycle cost and fewer outages
  • Ready-to-install retrofit design
  • ISO-compliant, QA/QC-verified designs

Stop replacing the same failed parts. Upgrade to SAS-engineered reliability.

SAS STANDARD AIRJET BARREL UPGRADED DESIGN:

SAS Airjet Burner Modernization