COAL-FIRED BURNER TECHNOLOGY

AND MODERIZATION COMPONENTS

SAS is the source for long lasting burner components & modernization

Engineered Burner Solutions. Advanced Wear Protection. Improved Combustion Reliability

SAS Global Corporation designs and manufactures advanced coal-fired burner components and modernization technologies for power generation facilities seeking to improve equipment reliability, extend component service life, and optimize combustion performance.

Coal-fired burners operate under demanding conditions involving high temperatures, abrasive fuel particles, thermal cycling, and complex fuel-air flow patterns. Over time, these operating conditions can lead to burner nozzle distortion, worn burner barrels, deteriorating elbows, unstable fuel distribution, and increased maintenance requirements.

SAS Global addresses these challenges through custom-engineered burner equipment, premium wear-resistant materials, and patented modernization technologies.

Comprehensive Coal Burner Modernization Solutions

Our products and technologies include:

• Wall-Fired Burner Components: Custom burner barrels, flame regulators, protection sleeves, flame stabilizers, and wear-resistant elbows.
• Airjet Burner Modernization: Engineered barrel assemblies featuring high-temperature stainless steel and SA6000 carbide-overlay inlet protection.
• Patented Two-Piece T-Fired Burner Nozzles: Innovative designs that allow independent thermal expansion of inner and outer nozzle housings to reduce distortion-related failures.
• Riley Turbo-Fired Burner Components: Wear-resistant piping, pant-leg transitions, flow splitters, burner barrels, tilting nozzles, and fuel-distribution improvements.
• Long Service Life Burner Barrels: Custom-fabricated or lined barrels engineered for high-temperature and abrasive coal service.
• Patented In-Line Diffusers: Fuel-flow conditioning technology designed to reduce coal roping and improve coal distribution entering the burner.

A Complete Approach to Burner Performance

Successful burner modernization requires attention to both mechanical component condition and combustion performance. SAS Global combines application-specific engineering, custom fabrication, premium SureAlloy® wear-resistant materials, high-temperature alloy selection, field installation, and diagnostic testing to address the challenges associated with aging burner systems.

Whether a facility requires individual replacement components, extended-life burner nozzles, or a comprehensive modernization program, SAS Global delivers engineered solutions designed to improve reliability, reduce wear-related maintenance, and support more consistent combustion performance.

Key Benefits of SAS Burner Solutions:

• Improved Combustion Efficiency – Optimized burner components enhance fuel-air mixing, ensuring more complete combustion and lower emissions.
• Reduced Slagging & Fouling – Superior fuel distribution minimizes hot spots and deposit formation, improving boiler cleanliness and heat transfer.
• Extended Component Service Life – SAS premium wear-resistant materials provide superior durability, reducing maintenance and replacement costs.
• Custom Modernization Upgrades – SAS offers tailored solutions to enhance existing burner performance without costly full-system replacements.
  

By modernizing with SAS Global burner technology, facilities can enhance reliability, improve efficiency, and meet strict environmental regulations.